Top Transformer Oil Test Kit Manufacturers in India
Transpower Switchgear Industries is one of the leading transformer oil test kit manufacturers in India as well as prominent transformer oil test kit suppliers, exporters and traders in India. is a service- and innovation-oriented business in the field of power. Apart from production, we provide specialized services like transformer oil filtration, which is critical to keep transformers in good health. We work towards providing efficient and long-lasting electrical solutions.
Transformer Oil Test Kit suppliers in India
As well-known transformer oil test kit suppliers in India, , just like a physician examines our health, this kit enables us to examine the health of transformer oil. The oil is important as it insulates and lubricates the transformer, avoiding major electrical issues. Routine inspection using this kit enables early detection of problems, ensuring the transformer operates safely and economically, and prevents expensive breakdowns.
Being as transformer oil test kit service providers in India. Early diagnosis of such troubles, like medical ailments in human organisms, precludes disastrous failure, achieves maximum equipment lifespan, and will pay you back nicely with quality savings and downtime later.
What is a Transformer Oil Test Kit?
A Transformer Oil Test Kit is a reagent and equipment set used to test various physical, chemical, and electrical insulation oil characteristics of transformer insulation. Tests show the condition of the oil and provide insight into the condition of the whole transformer.
Types of Transformer Oil Test Kit:
Being as transformer oil test kit manufacturers in India. Whereas the actual "kits" may differ in terms of what tests it measures, let us types of this depending on the extensive analysis it conducts:
- Dielectric Strength BDV Test Kit: As leading transformer oil test kit suppliers in India, this is the most standard kit used to verify the immunity of the oil against electrical stress and prevent breakdown. A Mild Steel Transformer Oil BDV Testing Kit for Lab tests the voltage at which the oil will break down, thus confirming the presence of any contaminations.
- Moisture Content Test Kit: This kit is used to measure the water content of transformer oil, typically through methods like Karl Fischer titration or moisture sensors. High moisture content significantly reduces the dielectric strength of oil and increases the risk of insulation breakdown, making this a crucial test.
- Acidity (Neutralization Number) Test Kit: Transformer oil test kit exporters in India provide kits to measure the number of acidic compounds in the oil, which are products of oxidation and insulation degradation.
- DGA Test Kit/System: While often a sophisticated laboratory test, there are also transportable DGA kits available to test the level of dissolved gases in the oil, such as hydrogen, methane, ethylene, and acetylene, as provided by Ms Transformer Oil Testing Set for Industrial & Labs.
- Interfacial Tension (IFT) Test Kit: Well-known transformer oil test kit traders in India offer kits for measuring the oil-water interfacial tension. A smaller IFT value indicates a greater presence of polar impurities and oxidation products, signaling oil degradation and reduced resistance to emulsification.
Technical Specification of Transformer Oil Test Kit
We have added below a technical sheet of transformer oil test kit in India that provides more technical information such as:
| Specification Category | Parameter | Typical/Advanced Values/Ranges | Notes |
|---|---|---|---|
| Dielectric Breakdown Voltage (BDV) | Voltage Range | 0 kV to 100 kV AC RMS or higher | Maximum voltage the kit can apply to test the oil's insulation strength. |
| Voltage Ramp Rate | Adjustable, e.g., 0.1 kV/s to 5 kV/s | Rate at which the voltage is increased during the test, affecting the breakdown voltage value. | |
| Electrode Gap | Standardized, e.g., 2.5 mm | Distance between the electrodes where the breakdown occurs, a crucial factor for accurate BDV measurement. | |
| Stirring Mechanism | Automatic, Programmable | Ensures homogeneity of the oil sample during testing. | |
| Moisture Content | Measurement Range | 1 ppm to 1000 ppm (mg/kg) or wider | Range of water concentration the kit can accurately measure, often using Karl Fischer titration or capacitance sensors. |
| Accuracy | Typically, ± 5 ppm + 5% of reading or better | How close the measured value is to the true value. | |
| Acidity (Neutralization Number) | Measurement Range | 0.00 mg KOH/g to 2.00 mg KOH/g or wider | Range of acid content the kit can measure, indicating oil degradation. |
| Resolution | 0.01 mg KOH/g or better | Smallest change in acidity the kit can detect. | |
| Dissolved Gas Analysis (DGA) | Gases Measured | H2, CH4, C2H6, C2H4, C2H2, CO, CO2, O2, N2 typically | Specific gases analyzed to diagnose transformer internal faults. Advanced kits might measure more. |
| Detection Limits | Low ppm levels e.g., <1 ppm for key fault gases | Minimum concentration of each gas the kit can reliably detect. | |
| Measurement Technology | Gas Chromatography (GC) with various detectors e.g., TCD, FID - often external or integrated advanced systems. Portable headspace GC systems are also available. | The analytical technique used to separate and quantify the dissolved gases. | |
| Other Tests (depending on the kit) | Interfacial Tension (IFT) | Measurement range and resolution specified | Measures the surface tension between oil and water, indicating the presence of polar contaminants. |
| Resistivity | Measurement range and accuracy specified | Measures the oil's resistance to electrical current, indicating the presence of conductive contaminants. | |
| Tan Delta (Dissipation Factor) | Measurement range and accuracy specified | Measures the energy loss in the oil under an AC field, indicating contamination and insulation quality. | |
| Kit Features | Data Logging and Storage | Internal memory, SD card support, software connectivity | Capabilities for saving and managing test results. |
| Reporting Capabilities | On-screen display, printable reports, data export formats e.g., CSV | How the test results can be viewed and shared. | |
| Calibration and Self-Diagnostics | Automated calibration routines, error detection, and system checks | Features ensuring the accuracy and reliability of the test kit. |
Why Use a Transformer Oil Test Kit?
Choose a transformer oil test kit exporters in India for its ability to provide early warning signs of potential transformer problems, extend the life of your equipment through preventive maintenance, and enhance the reliability and safety of your power systems. Ongoing oil testing is a low-cost investment in the longevity and efficiency of your transformers.
Benefits of Transformer Oil Test Kit:
Being as transformer oil test kit exporters in India, for maintaining the planning and balancing which are given below.
- Early Fault Detection: Regular oil testing enables the early detection of initial faults in the transformer, such as overheating, partial discharge, or insulation failure. This allows for timely intervention before widespread failure and costly repairs occur.
- Extends the Lifespan of the Transformer: By frequently monitoring the condition of the oil and restoring it to optimal condition, you can significantly increase the operating life of your transformers.
- Reduces Downtime: Identifying impending problems early, before they lead to complete failure, minimizes unplanned downtime and outages. Maintenance planning based on oil test reports ensures interventions are scheduled, preventing unexpected interruptions.
- Enhances Maintenance Planning: Information derived from transformer oil test kits facilitates condition-based maintenance. This means maintenance can be performed precisely when needed, rather than on a fixed schedule, optimizing resource allocation.
- Improves Safety: Testing transformer oil for conditions like excess water or combustible gas enhances the safety of both electrical equipment and personnel. Correcting these issues reduces the hazards of fire or explosion due to transformer failure.
Applications of Transformer Oil Test Kit
As leading transformer oil test kit traders in India, it is applicable in different manner which is helpful as given below.
- Power Transformer Maintenance: Periodic transformer oil testing is crucial for power transmission and distribution transformers to assess their performance and status over the years. It's useful for monitoring trends and identifying deviations from normal operating conditions.
- Condition Monitoring of Factory Plants: Factory plants with substations and larger transformers utilize oil test kits to ascertain the reliability of their power supply. This is essential for operations that require continuous and stable power.
- Acceptance Testing for New Transformers: After a new transformer has been installed, a Mild Steel Motorized Transformer Oil Test Kit is typically used to ensure the quality of the oil and to verify that the transformer was not damaged during shipping.
- Transformer Fault Analysis: If a transformer has tripped or failed, oil analysis from transformer oil test kit exporters in India becomes critically important in determining the cause of the failure. Dissolved Gas Analysis (DGA), in particular, can indicate the type and extent of the fault.
- Oil Reclamation and Regeneration Test: Whenever transformer oil is to be reconditioned or restored to its original state by transformer oil test kit manufacturers in India, testing must be performed to ensure the success of the reclamation process.
Transpower Switchgear Industries is the recommended transformer oil test kit manufacturers in India as well as notable transformer oil test kit traders, suppliers, exporters and service provider in India. The Transformer Oil Testing Set is a valuable tool for transformer operating and maintenance. It is an inexpensive, portable condition monitoring, failure predictive, maintenance planning, and ultimately safe and reliable operating equipment for these vital assets for Automatic Transformer Oil Test Kit.
FAQs:
To monitor dielectric strength and chemical properties, preventing failures and extending transformer life.
Oil degradation reduces insulation/cooling, leading to breakdowns; testing helps detect issues early.
Dielectric Strength (BDV), Moisture Content, Acidity, Dissipation Factor, Interfacial Tension, Color.
Varies by transformer (voltage, age, load); annually or bi-annually is common.
