Best Air Break Switch Manufacturers in Pune 2025 - Transpower Switchgear Industries
Transpower Switchgear Industries is top choice air break switch manufacturers in Pune, we are trusted suppliers, traders and exporters in Pune. An Air Break Switch (ABS) is a type of electrical switch used in high-voltage power systems to isolate or de-energize a part of the circuit for maintenance, safety or fault clearing.
It functions with air as the insulating medium, allowing it to break or make the circuit in an open-air environment. Primarily used in high-voltage systems, it is commonly found in transmission and distribution networks ranging from 11kV to 36kV. Constructed from high-quality materials, it is designed for outdoor installations. Below, we have outlined its various types, benefits, and applications!
Working Principle of Air Break Switch
- Operates by physically separating contacts in an open-air environment to interrupt the circuit.
- Arc formation occurs due to inductive current while opening the switch.
- Air extinguishes the arc as the contact gap increases.
- Can be operated manually or through a motorized mechanism.
- Ensures safe isolation of electrical power in transmission and distribution networks.
- Contact design and insulation distance play a crucial role in reliable operation.
- Commonly used for fault isolation, load switching, and maintenance safety.
Types of Air Break Switch
As a trusted air break switch manufacturers & suppliers in Pune, we are providing multiple types of air break switch such as:
- Single-Pole Air Break Switch: These are manually and automatically operated and designed to isolate a single phase in overhead power distributed lines. In these single pole air break switches, we have used a polymer insulator for better weather resistance and durability. These are commonly used in rural and urban distribution networks to isolate faulty sections.
- Air Break Switch (General Category): The air break switch is a high-voltage switch used in power distribution to interrupt circuit flow by physically separating contacts in open air. It comes in compact designs to fit into modern types of substations and also uses smart sensors for live temperature and load monitoring. This can improve overall efficiency and is ideal for overhead transmission lines and industrial substations.
- Motorized Air Break Switch: Our new advanced types of motorized air break are an advanced air break switch equipped with a motorized mechanism for remote operation and automated grid control. We have used energy-efficient motors in these air break switches for reducing power consumption and also installed GSM-based or IoT-enabled control systems for remote operations.
- Gang-Operated Air Break Switch: In our gang-operated air break switch, a three-phase switch that operates simultaneously across all phases and complete isolation in medium and high-voltage networks. We have used SF6 gas-assisted or vacuum interrupters that can reduce any kind of maintenance cost. For getting detailed information, we have used IoT-enabled switches for predictive maintenance and grid analytics. These are used in high-voltage substations to control multiple lines simultaneously.
Technical Specifications
For more clarifications, we have mentioned below a technical sheet of our Air Break Switch in Pune:
| Parameter | Single-Pole Air Break Switch | Gang-Operated Air Break Switch | Air Break Switch (General) | Motorized Air Break Switch |
|---|---|---|---|---|
| 1. Electrical Specifications | ||||
| Operating Voltage (kV) | 11 – 66 | 11 – 220 | 11 – 132 | 11 – 400 |
| Current Rating (A) | 200 – 1250 | 400 – 2000 | 200 – 1600 | 400 – 3000 |
| Breaking Capacity (MVA) | 2 – 5 | 5 – 25 | 2 – 15 | 10 – 50 |
| Power Frequency Withstand Voltage (kV) | 28 – 95 | 50 – 200 | 32 – 140 | 60 – 250 |
| Impulse Withstand Voltage (kVp) | 75 – 170 | 95 – 650 | 90 – 350 | 100 – 900 |
| Insulation Level (mm of Air Gap) | 150 – 300 | 200 – 450 | 180 – 400 | 300 – 800 |
| Contact Resistance (µΩ) | ≤ 50 | ≤ 40 | ≤ 45 | ≤ 35 |
| Temperature Rise (°C at Full Load) | 40 – 65 | 35 – 60 | 40 – 70 | 30 – 55 |
Features of our Air Break Switch
As a top choice air break switch suppliers, exporters and traders in Pune, our all types of air break switch are made with new technological updates such as:
- High Voltage Operation: These are specially designed for safe isolation of circuits in voltage ranges from 11 kV to 400 kV.
- Air Insulation Medium: t uses ambient air as the dielectric medium for arc extinction and insulation.
- Manual & Motorized Control: These are available in both manual hand-operated and motorized remote-controlled variants.
- Gang-Operated Mechanism: It ensures simultaneous operation of multiple poles for balanced power distribution.
- Fast Switching Action: This provides quick circuit isolation and restoration to minimize downtime.
- Robust Mechanical Endurance: These are rated for 5,000 to 25,000+ operations, ensuring long-term reliability.
- Weather-proof & Corrosion Resistant: Constructed with hot-dip galvanized steel or aluminum alloy for durability in harsh environments.
- SCADA & Automation Integration: Advanced models support remote monitoring and control for smart grid applications.
Applications of Air Break Switch
Our all types of air break switch are mainly used in multiple types of industrial sectors such as:
- Power transmission and distribution network isolation
- Rural and urban electrification system control
- High-voltage industrial power circuit protection
- Substation isolation and switching operations
- Overhead transmission line fault interruption
- Renewable energy grid connection and protection
- Railway traction power line disconnection
- Emergency load shedding and outage management
- Smart grid automation and remote operation
- Transformer and feeder line circuit isolation
As a trusted air break switch manufacturers, suppliers, traders and exporters in Pune, we as Transpower Switchgear Industries are providing the high quality of air break switch in Pune is a type of electrical switch used in high-voltage power systems to isolate or de-energize a part of the circuit for maintenance, safety or fault clearing. We offers these air break switch types into multiple types of factors and used in various kind of industrial sectors. For getting smoother performance, we used high quality of materials and new sensors. Contact us today for more information!
